GBQ Microfinishing

Lapping Microfinishing with GBQ Technology

Application Categories

Why GBQ Technology ?
GBQ Microfinishing is the only process that can dramatically, consistently, and statistically optimize each of the characteristics that affect part function :

• Surface Finish

• Geometry

• Size Tolerance

For Engine components such as crankshafts and camshafts, such superior finish and geometric properties is essential. Grind Master belongs to the global elite club of companies that can provide such sophisticated technology.

We have mastered the technology with over 100 machines built and supplied to leading automotive OEMs in India and China.

Crankshaft and Camshaft Microfinishing Machines

Crankshafts and Camshafts are very critical components of an engine. Our CNC Microfinishers give it the finish and geometry required to perform through the life time of the engine it goes into.

Our range of sophisticated Crankshaft and Camshaft Lapping Machines includes the following features :

• CNC Controls for Automatic Operation

• Accommodate crankshaft and camshafts of lengths from 400mm to 3000mm!!!

• High Production Rates upto 50 parts per hour

• Size Control System : Optional for precise diameter control

• Upto 8 arms in one Arm Pack i.e. Simultaneous microfinishing of 4 Journals and 4 Pins at one time!!!

3 Stations CNC Crank Microfinishing Machine

This is a fully automatic Crankshaft Lapping Machine. The 3 stations microfinish :
• 5 Journal Diameters
• 5 Pin Diameters
• Thrust Faces
The surface finish values achieved are of the order of 0.15 um Ra and a Tp of 95% at 0.63um Depth
Using State of the Art Size Control Technology, the machine maintains geometrical tolerance on the diameters to within 2 microns.
Quick Setup Change Technology developed by our team reduced the setup change time for 4 hours to 25 minutes!!!
With a Cycle Time of Only 45 Seconds, it is a high volume manufacturing machine, operating in an automatic line with Gantry Loading/Unloading.

CNC Crank Microfinishing Machine

Component: 4 Cylinder Crankshaft of Passenger Car
Operation: Microfinishing of 5 journal, 4 pin and Flange Oil Seal diameters to Level II

Input Finish: 0.6-0.7 microns Ra
Output Finish: Below 0.2 microns Ra
Cycle Time: 150 sec per crankshaft (excluding load/unload time)

Note: Cycle time depends on number of Microfinishing arms and machine configuration.

CNC Camshaft Microfinishing Machine

  Component: Camshaft length 1000mm
  Operation: Microfinishing of 7 journals and 12 lobes
  Input Finish: Journals 0.5 micron Ra, 8-10 microns roundness
                         Lobes 0.5 micron Ra
  Output Finish: Below 0.2 microns Ra
                         Below 6 microns roundness

Cycle Time: 180 sec per camshaft (excluding load/unload time)

To see Camshaft Deburring Machine click here

CNC Microfinishing of Eccentric Shaft

For GBQ Microfinishing of Eccentric Shaft

Related Category : SPM - CamShaft Deburring Machine

Related Categories: Superfinishing | Microfinishing