Centerless Grinding and Polishing

 Application Categories

 

 • Finishing Hard Chrome  • Cylinders/Bars

 • S.S. Tube Polishing

 • Bar/Tube Grinding

 • Belt Finishing of Railings

 • Polishing of Furniture Tubes

 • Superfinishing of Shock Absorber     and Gas Spring Parts

 • Finishing of Brake Cylinder Pistons

 • Polishing Exhaust Tubes and    Tubular Auto Parts (before Plating)

 • Mirror Finishing of Brass Tubes

 • DeScaling and Finishing of Bars

All kinds of cylindrical metallic components can be polished on Grind Master range of Centerless Grinding and Polishing machines. Our range includes general purpose workshop machines, as well as automatic production work-horses.

Centerless Grinding Machines LMCL Series : Economy Range


This series is an economic solution for belt grinding of round parts, tubes and bars. The flexible design of the grinding heads also allow the use of flap wheels and buffs on these machines.

 

Typical Applications

• Finishing Round Bars and Tubes by Fabricators, Handrail and Furniture Manufacturers

 

Key Advantage

• Sturdy Design

• Economic Model

 

Features of the LMCL-Series :

• Auto Wear Compensation for Improved Wheel Life and Higher Production

• Job Size : Diameter 6mm to Diameter 150mm

• Abrasive Belt : 100mm * 2000mm

• Motors for Belt Grinding Heads : 5hp

• Accessories : Coolant System, Roller Support, Auxillary Drives

Model
LMCL-01
LMCL-02

No. of Grinding  Heads

1

2

Image

 

Centerless Polishing Machines GCL Series : Economy Range


This series of machines offer economic solution for bright/mirror finishing of tubes using flap wheels, sisal wheels or buffs. These centerless polishing machines come in modules of 1,2,3 heads. They can either be used as stand-alone machines, or combined in series to form a line with 8 to 10 heads. Roller Supports, Tube Feeding System and Loader/Unloader are optional accessories.


Typical Applications :

• Polishing S.S. Tubes – Mirror/Bright Finishing

 

Key Advantage :

    • Sturdy Design

    • Economic Model

     

    Features of the GCL-Series :

    • Auto Wear Compensation for Improved Wheel    Life and Higher Production

    • Job Size : Diameter 6mm to Diameter 150mm

    • Polishing Wheel : 350mm * 150mm

    • Motors for Polishing Heads :  5hp

    • Accessories : Coolant System, Roller Support,    Auxillary Drives

Model

GCL-01

GCL-02

GCL-03

No. of Polishing Heads

1

2

3

Images

 

Combinations of GCL Machines in Series

 

Combinations of GCL machines in series is possible to form up to 8 head. For Example, 2 GCL-03 in series form this model – GCL-06.

 

Multihead Automatic Grinding and Polishing Machines


Specially designed to meet specific requirements, these machines combine a number of grinding and polishing heads into a sturdy, high volume production system. Depending on the finish of the input, and quality required at the output, together with the production rate, upto 14 grinding/polishing heads can be placed in series.


Our large range of grinding/polishing heads includes :

• Belt Grinding Heads – Fixed

• Belt Grinding Head from Top – Floating : They are  designed to give constant grinding pressure to achieve uniform finish.

• Polishing Head from Top : These heads can accommodate upto 300mm width buffing wheels for faster output.

 

Optional systems such as Auto Load/Unload, Powered Roller Supports and Auxillary Drives for Tube Feeding can be customized according to requirement. Depending on the stock removal and finish requirements wet grinding system can also be selected. Also available are Motorized Job Size Setting  or Auto Job Size Setting.
These models, specially designed for finishing tubes of large diameters and length.

 

Typical Applications :

• Finishing Hard Chrome Cylinders/Bars

• Polishing S.S. Tubes – Mirror/Bright Finishing

 

Key Advantage :

• Quick and Easy Size Setting

• Heavy Duty Operation

• High Volume Production – Feed Rate up to 20m/min

 

Top Head Centerless Belt Grinding Machine FH-10

 

 

   Machine with 4 Belt Grinding Heads for High Volume Production of         Telescopic Cylinders

 

Top Head Centerless Belt Grinding Machine FH-14

 

     

 

   Machine 2 Belt Grinding Heads for High Volume Production of Hard         Chrome- Plated Parts.

 

Tubes Grinding Machine FH-09

 

 

     Machine with Moving Belt Grinding Heads for FRP Tube Grinding

 

Centerless Polishing Machine FP-01

 

     

 

     Machine with 8 Top Polishing Heads and 2 Longitudinal Polishing Heads for         Bright Finishing of Tubes.

 

Online Planetary Grinding Machines OLB Series :


Our patented technology uses coated abrasive wheels / belts for online grinding of rods/bars. The throughput achieved is upto 40m/min – a technological breakthrough!


Machines with this state of the art technology, developed indigenously by our engineers, have been in operation and proven to be rugged and reliable. The performance is better not only in terms of productivity, but also running cost is much lower compared to concurrent technology.


Upto 4 such machines can be used in series within the bar production line to get faster and faster throughputs and higher stock removals.

 

Key Advantages :

• Online Grinding of Bars – Tremendous Space and Man Power Advantage as the bars can be ground in coil form (online). Cutting and feeding is not required to be done separately!!!

• Large amount of Stock Removal – upto 0.2mm

• Faster Production (40m/min) than any concurrent technology.

• Auto Wear Compensation ensures uniform finish, and no in-process adjustments.

• Energy Efficient Technology

• Options to use either Coated Abrasive Belts or Special Coated Abrasive Wheels

                   

OLB : Online Belt Grinding    PLBM : Planetary Belt Polishing

                     

 

Grinding * Polishing * Deburring * Super-Finishing